粗精复合——成形铣齿刀盘

粗精复合成形铣齿刀盘是一种集成粗铣与精铣功能于一体的可转位盘式齿轮刀具,通过在同一刀体上布置不同功能的刀片组,实现齿槽在一次装夹或单次走刀中完成粗加工和精加工。
从设计理念来讲,集成在一体刀盘,实现一次走刀完成齿槽成形。粗精余量分布均匀,保证齿形、齿向精度稳定。
从生产制造来讲,采用可转位刀片结构,加工效率高、刀具成本低、工艺稳定可靠,且维护简便、停机时间短。
若需提升每台设备的利用率,缩短其加工工时,或者是新步入齿轮行业的企业,可以选择此方案的刀具实现高效加工。
The Coarse-finish Composite Form Gear Milling Cutter Head is an indexable disc-type gear cutting tool that integrates both rough milling and finish milling functions into a single cutter body. By arranging insert groups with distinct cutting roles on the same tool body, the tool enables gear tooth slots to be rough-machined and finish-machined in a single setup or single machining pass.
From a design perspective, the integrated cutter head concept allows complete tooth slot forming in one pass, while the uniform distribution of roughing and finishing allowances ensures stable tooth profile accuracy and consistent tooth lead precision.
From a manufacturing and operational standpoint, the cutter adopts an indexable insert structure, offering high machining efficiency, reduced tooling costs, and stable, reliable process performance. In addition, it provides convenient maintenance and minimal machine downtime.
For manufacturers seeking to increase machine utilization and shorten machining cycle times, as well as for companies newly entering the gear manufacturing sector, this tooling solution offers an efficient and practical approach to high-productivity gear machining.

